Isuzu Ute Australia has significantly expanded a recall affecting its popular D-Max ute due to a potential fire risk. The issue centers on a faulty fuel delivery hose that could lead to a leak and, in the worst-case scenario, a vehicle fire.
The initial recall, lodged in November 2023, targeted 8,039 D-Max models from the 2020-2023 year range. However, a proactive approach to prioritize customer safety has prompted Isuzu to broaden the scope considerably. The latest update encompasses a staggering 36,966 vehicles, bringing the total number of potentially affected D-Max utes to nearly 45,000.
According to the recall notice filed with the Department of Infrastructure, the issue stems from a fuel delivery hose that might have been installed incorrectly. This faulty installation could cause the hose to rub against the engine oil level gauge bracket, leading to premature wear and tear. A worn-out hose raises the risk of fuel leaking, which, in the presence of an ignition source, could ignite and result in a vehicle fire. This scenario poses a significant danger to the occupants of the D-Max, as well as other road users and bystanders.
The expanded recall reflects Isuzu's commitment to safety. "Originally, a total of 8,039 vehicles were flagged as potentially affected," explained an Isuzu Ute Australia spokesperson. "However, as a proactive precaution with customer safety of paramount importance to Isuzu Motors Limited and Isuzu Ute Australia, an additional 20,600 vehicles have been flagged for replacement, as part of this extended campaign. Plus, a wider group of 36,965 vehicles, with less chance of an issue, have also been identified as requiring an inspection initially."
Isuzu Ute Australia will directly contact all affected owners, urging them to schedule an appointment with their nearest dealership for a free inspection and, if necessary, replacement of the fuel delivery hose. Owners can also take the initiative and reach out to Isuzu Ute Australia's customer relations department by calling 1300 147 898 or emailing [email protected].
The issue extends beyond the Isuzu D-Max. Mazda Australia confirmed that a similar problem affects the Mazda BT-50, a ute built on the D-Max platform. Over 22,000 BT-50 models produced between July 2020 and February 2023 are potentially at risk. Specific details regarding a dedicated Mazda recall are expected to be released shortly.